المستحضرات البيولوجية
يشمل قطاع المستحضرات البيولوجية معدات SINOTHERMO للتجفيف بالتفريغ والتجميد المستخدمة للحفاظ على بنية ونشاط البروتينات واللقاحات وغيرها من المواد البيولوجية الحساسة. تتجنب المعالجة بالتفريغ عند درجة حرارة منخفضة الأضرار الحرارية التي قد تؤدي إلى تمسخ هذه المواد، وتغطي هذه التقنية تجارب صياغة على النطاق التجريبي وصولاً إلى التجفيف بالتجميد على دفعات الإنتاج.
FZG-مجفف خزانة تفريغ ساكن
الفئات: مجفف التوصيل والفراغ, مجفف الصينية بالتفريغ
Vacuum Dryer with Pulse Back-Blow Function:
The Square Static Vacuum Dryer comes with spacious hollow heating tubes, warming materials on trays. It is perfect for operating at low temperatures in a vacuum, suitable for handling explosive and heat-sensitive materials while maintaining their original characteristics and properties.
- Input:
- Liquids, Slurries, Pastes and Thick Materials
- Output:
- Lump Solids with 3%-5% moisture content
- Temperature:
- Heat source temperature <100°C
مجفف حزام DW
الفئات: مجفف الحمل الحراري
Continuous Convection Dryer with Mesh Belt:
The Belt Dryer can be configured with single or multiple mesh-belt layers, spreading material evenly for directional hot-air drying. Belt speed adjusts to each material's temperature and moisture content, so it runs at comparatively low temperatures while continuously processing large batches.
- Input:
- Permeable solids in sheets, strips, granules or blocks
- Output:
- Sheet, strip, granule or block solids with 3%–8% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
آلة التحبيب والتغليف بالطبقة المميَّعة FLP-وورستر
الفئات: محبب وبثق, محبب الطبقة المميعة
All-in-One Mixing, Granulating, Coating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.
- Input:
- Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Coating, Drying, Cooling
ZLG - مجفف بالطبقة المميعة الاهتزازي الأفقي
الفئات: مجفف الحمل الحراري, مجفف الطبقة المميعة, مجفف اهتزازي
Continuous Drying Solution for Granular Materials:
Operating on the principle of fluidization combined with vibration, the Vibrating Fluid Bed Dryer processes granules by circulating them on heated air that dries them evenly. This approach minimizes surface damage, prevents pollution thanks to its enclosed design, and gives granules time to settle — facilitating stable, continuous production.
- Input:
- Granules with moisture content < 20%
- Output:
- Granules with 1%–5% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
محبب البثاق اللولبي SET
الفئات: محبب وبثق
Wet Granulation with Screw Extrusion Process:
By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.
- Input:
- Solid-liquid mixture (predominantly solid)
- Output:
- Moist cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
GHL - محبب الخلط الرطب السريع
الفئات: محبب وبثق
Cutting-Edge Wet Granulation Technology:
A paddle at the base swiftly mixes powders and sticky binders within a cylindrical bowl, while a rapid chopper on the side breaks the mixture into wet granules to prevent clumping. This fast process combines mixing and granule formation within minutes, and the Wet Rapid Mixing Granulator can provide heating or cooling as needed.
- Input:
- Main material in powder form, binding agent as paste
- Output:
- Solid, loose granules with approximately 15% moisture content
- Type:
- Mixing Granulation, Wet Granulation
- Additional Features:
- Mixing, Mild Crushing, Heating, Cooling
مجفف رش بالدوران المغلق GXP
الفئات: مجفف الحمل الحراري, مجفف رش
Optimal Drying for Sensitive Materials:
This explosion-proof spray dryer operates in a sealed environment, using inert gas as the drying medium to fully recover solvents from raw materials. The recyclable drying medium provides superior protection for sensitive materials.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Powder with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 100°C to 300°C
- Suitability:
- Anaerobic, explosion-proof and low-temperature conditions
ZLPG-مجفف رذاذ للمستخلصات
الفئات: مجفف الحمل الحراري, مجفف رش
Specialized Spray Dryer for Extracts:
The Extract Spray Dryer features a cylinder equipped with a cooling system specifically designed for drying extracts while keeping wall temperatures below 80°C. It includes an airbrush that cleans the walls during operation to prevent adhesion and protect the powder from burning.
- Input:
- Extracts (Liquid)
- Output:
- Extracts (Powder) with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 140°C to 180°C
- Additional Features:
- Freeze dehumidification, Air brush for tower cleaning
محبب بالرش والطبقة المميعة PGL
الفئات: محبب وبثق, محبب الطبقة المميعة
Combines Mixing, Granulating and Drying for High-Excipient Granulation:
Excipient-rich granulation finds an ideal match in this unit. Excipients in the hopper form a fluidized bed that acts as seeds or carriers, while the main material — typically a liquid extract making up a smaller proportion of the batch — is sprayed from above and merges at the bed's edge for granulation. This method is particularly suited to heat-sensitive materials.
- Input:
- Carrier materials in powder form, main material in liquid form
- Output:
- Solid medium-sized granules, 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
ZYG - مجفف أقراص أفقي بالتفريغ
الفئات: مجفف التوصيل والفراغ
Vacuum Conduction Dryer with Hollow Disc Stirrers:
The Vacuum Horizontal Disc Dryer has a large-area jacket for heating and hollow disc stirrers that enhance the heating surface. It performs better than rake and paddle vacuum dryers in heating efficiency for many materials, is suited to low-temperature vacuum operation, and is ideal for handling flammable, explosive, organic-solvent-based and heat-sensitive materials.
- Input:
- Liquids, Slurries, Pastes, and Mashes
- Output:
- Powder with 3%–10% moisture content
- Temperature:
- Heat source temperature 50°C to 200°C
- Additional Feature:
- Stirring, Mild Crushing
مجفف بالتجميد تجريبي
الفئات: مجفف التجميد, مجفف بالتجميد تجاري, مجفف بالتجميد للمختبر
Cutting-Edge Precision Freeze Drying Technology:
The Pilot Freeze Dryer stands out for its accuracy and precision, making it a crucial tool in sectors like pharmaceuticals, biotechnology and food processing. It upholds the chemical and structural integrity of products by drying them at low temperature under vacuum, and offers configurable shelf layouts to accommodate substances ranging from delicate biological materials to sturdy chemical compounds.
- Input:
- Liquids, extracts, blocks, slices, strips
- Output:
- Dehydrated liquids, concentrated extracts, dried blocks, slices and strips
- Temperature:
- Capable of achieving temperatures as low as -55°C
- Additional Feature:
- Defrost System
مجفف بالتجميد الطاولي
الفئات: مجفف التجميد, مجفف بالتجميد للمختبر
Compact Freeze Drying for Lab and Small-Scale Production:
The Benchtop Freeze Dryer brings full freeze-drying capability to a footprint that fits a lab bench or small production room. Automated controls streamline each cycle, while low-temperature vacuum drying preserves the structure and properties of pharmaceutical materials, biological specimens and food products — a dependable choice for drug and vaccine preparation, sample preservation and small-batch trials.
- Input:
- Pharmaceutical materials, biological specimens, food products
- Output:
- Freeze-dried product with preserved structure and properties
- Type:
- Laboratory / small-scale vacuum freeze drying
- Cold Trap:
- Down to -80°C
مجفف بالتجميد دائري
الفئات: مجفف التجميد, مجفف بالتجميد تجاري, مجفف بالتجميد صناعي
Maximize Output with Cylindrical-Chamber Freeze Drying:
The Round Freeze Dryer uses a cylindrical chamber that maximizes space usage for large-batch freeze drying at industrial scale. Built to handle big batches without compromising quality or efficiency, it helps companies expand freeze-drying capacity for pharmaceuticals, biological samples and food products while minimizing waste.
- Input:
- Pharmaceuticals, biological samples, food products (large batches)
- Output:
- Freeze-dried product with extended shelf life
- Temperature:
- Adjustable -50°C to -80°C
- Design:
- Cylindrical high-capacity chamber
تجفيف لطيف للمواد البيولوجية الحساسة
يحافظ مجفف الخزانة الساكن بالتفريغ FZG ومجففات التجميد التجريبية والطاولية والدائرية على بنية ونشاط البروتينات واللقاحات وغيرها من المستحضرات البيولوجية من خلال التجفيف بالتفريغ بدرجة حرارة منخفضة، بينما تتعامل مجففات الرش ذات الدوران المغلق GXP ومجففات رش المستخلصات ZLPG مع المواد الوسيطة البيولوجية الحساسة للمذيبات.
تلبية متطلبات المعالجة الصارمة للمستحضرات البيولوجية
يُعد التجفيف بالتجميد تحت التفريغ عند درجة حرارة منخفضة الطريقة القياسية للحفاظ على بنية البروتين ونشاطه البيولوجي. يحمي التجفيف بالرش ذو الدوران المغلق المواد الوسيطة البيولوجية الحساسة للأكسجين والمذيبات أثناء المعالجة. تدعم المعدات ذات النطاق التجريبي تطوير الصياغة قبل الانتقال إلى التجفيف بالتجميد على نطاق الإنتاج.
