Granulación húmeda

La Granulación Húmeda abarca los granuladores de extrusión, lecho fluidizado y mezcla rápida de SINOTHERMO, que aglutinan polvos finos en gránulos más grandes y de flujo libre mediante un aglutinante líquido. La gama cubre aplicaciones de comprimidos, polvos instantáneos y partículas diseñadas en líneas de procesamiento farmacéutico, químico y alimentario.

FLP-Wurster Fluidized Bed Granulation Coater

FLP-Wurster Fluidized Bed Granulation Coater

Categorías: Granulador y extrusor, Granulador de lecho fluidizado

All-in-One Mixing, Granulating, Coating, and Drying:

After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.

Input:
Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
Output:
Solid medium-sized granules with 3%–5% moisture content
Type:
Spray Fluidized Bed, Wet Granulation
Additional Features:
Mixing, Coating, Drying, Cooling
SET-Screw Extruder Granulator

SET-Screw Extruder Granulator

Categorías: Granulador y extrusor

Wet Granulation with Screw Extrusion Process:

By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.

Input:
Solid-liquid mixture (predominantly solid)
Output:
Moist cylindrical granules
Type:
Extrusion Granulation, Wet Granulation
GHL-Wet Rapid Mixing Granulator

GHL-Wet Rapid Mixing Granulator

Categorías: Granulador y extrusor

Cutting-Edge Wet Granulation Technology:

A paddle at the base swiftly mixes powders and sticky binders within a cylindrical bowl, while a rapid chopper on the side breaks the mixture into wet granules to prevent clumping. This fast process combines mixing and granule formation within minutes, and the Wet Rapid Mixing Granulator can provide heating or cooling as needed.

Input:
Main material in powder form, binding agent as paste
Output:
Solid, loose granules with approximately 15% moisture content
Type:
Mixing Granulation, Wet Granulation
Additional Features:
Mixing, Mild Crushing, Heating, Cooling
FL-Fluidized Bed Granulator

FL-Fluidized Bed Granulator

Categorías: Granulador y extrusor, Granulador de lecho fluidizado

All-in-One Mixing, Granulating, and Drying:

Materials form a fluidized bed at the bottom, where granules are created in the granulation chamber with the help of spray nozzles dispensing binder. The hopper allows several raw materials to be added and mixed during the fluidization process.

Input:
Main ingredient as powder, adhesive in liquid form
Output:
Solid medium-sized granules with 3%–5% moisture content
Type:
Spray Fluidized Bed, Wet Granulation
Additional Features:
Mixing, Drying, Cooling
YK-Oscillating Granulator

YK-Oscillating Granulator

Categorías: Granulador y extrusor

Efficient, Versatile Oscillating Granulator:

The Oscillating Granulator uses a special back-and-forth motion to softly turn moist powder into even, round granules. Variable oscillation frequency and amplitude allow precise control of particle size and density, in a compact design with simple operation and low maintenance requirements.

Input:
Moist powder mixed with a binder
Output:
Wet cylindrical granules
Type:
Dry Granulation, Wet Granulation
Additional Feature:
Mixing
ZLB-Basket Granulator

ZLB-Basket Granulator

Categorías: Granulador y extrusor

Efficient Wet Extrusion Granulator:

Moist powder is pushed through a mesh by rotating blades during extrusion to form quality granules. The Basket Granulator offers steady granulation rates, visually appealing particles, an automated discharge process and high output levels.

Input:
Moist powder mixed with a binder
Output:
Wet cylindrical granules
Type:
Extrusion Granulation, Wet Granulation
Additional Feature:
Mixing

Aglutinación de Polvos con Líquido para Formar Gránulos

El recubridor de granulación en lecho fluidizado Wurster FLP, el granulador de extrusora de tornillo SET, el granulador de mezcla húmeda rápida GHL, el granulador de lecho fluidizado FL, el granulador oscilante YK y el granulador de cesta ZLB construyen gránulos utilizando un aglutinante líquido para unir polvos finos en partículas más grandes y de flujo libre.

Rutas del Proceso de Granulación Húmeda

La mezcla rápida (GHL) forma la masa húmeda, que luego la extrusión (SET) o la pulverización en lecho fluidizado (FL) conforman y secan. El recubrimiento Wurster (FLP) deposita capas de aglutinante o material de recubrimiento sobre las partículas en un lecho fluidizado. Los granuladores oscilante (YK) y de cesta (ZLB) fragmentan una masa húmeda preformada en gránulos uniformes.

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