خشککردن پیوسته
خشککردن پیوسته شامل خشککنهای اسپری، فلاش، بستر سیال، نوار، کوره و هدایتی-خلاء ساخت سینوترمو میشود که مواد را بهصورت جریانی پیوسته از درون دستگاه عبور میدهند. این روش برخلاف زمان توقف ناشی از بارگذاری و تخلیه در دستههای مجزا، خروجی ثابت و پرحجمی متناسب با برنامه تولید فراهم میکند.
خشککن CD
دستهبندیها: خشککن هدایتی و خلاء
Continuous Drying for Liquid and Paste-like Materials:
The CD Dryer is designed for continuous drying of liquids and pastes. Utilizing indirectly heated discs, the dryer efficiently transfers heat to the material, creating a thin layer for rapid evaporation. This method ensures effective drying and consistent product quality.
- Input:
- Liquid and Pasty Materials
- Output:
- Dried Solids (flake or powder, depending on application)
- Heat Transfer Coefficient:
- Overall heat transfer coefficient: 2,300W/m²k
- Thermal Efficiency:
- 80 to 85% thermal efficiency
خشککن اسپری گریز از مرکز LPG
دستهبندیها: خشککن همرفتی, خشککن اسپری
Advanced Liquid-to-Powder Process:
A high-speed centrifugal atomizer at the tower's peak transforms materials into super fine liquid drops that dry quickly upon contact with hot air — perfect for precise particle size, moisture, density and shape standards.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Powder with 3%-5% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 500°C
خشککن اسپری فشاری YPG
دستهبندیها: خشککن همرفتی, خشککن اسپری
High-Pressure Nozzle Atomization:
The Pressure Spray Dryer atomizes feed liquid through high-pressure nozzles, producing coarser and denser granules with excellent flowability — widely used for foods, chemicals and dairy powders.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Coarse powder or granules with 3%-5% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 350°C
خشککن اسپین فلاش XSG
دستهبندیها: خشککن همرفتی, خشککن فلاش
One-Step Continuous Flash Drying:
The Spin Flash Dryer dries pastes and filter cakes in a single continuous step. Hot air and mechanical agitation break up material while drying — no pre-crushing needed.
- Input:
- Pastes, Filter Cakes, Thick Slurries
- Output:
- Powder with 3%-8% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 350°C
خشککن صفحهای عمودی خلاء PLG
دستهبندیها: خشککن هدایتی و خلاء
Effective Continuous Vacuum Conduction Dryer:
The Vacuum Plate Dryer incorporates discs for efficient heating, providing a generous heating surface in a compact layout. It excels in vacuum operations, ideal for managing flammable, explosive and heat-sensitive materials.
- Input:
- Loose powder, Granules
- Output:
- Powder, Granules with 3%-8% moisture content
- Temperature:
- Heat source temperature <200°C
خشککن نوار DW
دستهبندیها: خشککن همرفتی
Continuous Convection Dryer with Mesh Belt:
The Belt Dryer can be configured with single or multiple mesh-belt layers, spreading material evenly for directional hot-air drying. Belt speed adjusts to each material's temperature and moisture content, so it runs at comparatively low temperatures while continuously processing large batches.
- Input:
- Permeable solids in sheets, strips, granules or blocks
- Output:
- Sheet, strip, granule or block solids with 3%–8% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
خشککن بستر سیال ارتعاشی افقی ZLG
دستهبندیها: خشککن همرفتی, خشککن بستر سیال, خشککن ارتعاشی
Continuous Drying Solution for Granular Materials:
Operating on the principle of fluidization combined with vibration, the Vibrating Fluid Bed Dryer processes granules by circulating them on heated air that dries them evenly. This approach minimizes surface damage, prevents pollution thanks to its enclosed design, and gives granules time to settle — facilitating stable, continuous production.
- Input:
- Granules with moisture content < 20%
- Output:
- Granules with 1%–5% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
HZG-کوره دوار
دستهبندیها: خشککن همرفتی
Perfect for Large-Scale, Continuous Drying:
Wet material enters at one end of the Rotary Kiln, where internal flights agitate it and blend it thoroughly with hot air. This elongated drum dryer, spanning many metres, can process hundreds of tons per hour, and its drum speed adjusts from 1 to 10 RPM to suit different requirements.
- Input:
- Granular materials
- Output:
- Granules with 3%–5% moisture content
- Temperature:
- Inlet air temperature range of 40°C to 350°C
- Additional Feature:
- Mixing
خشککن اسکراپر درام خلاء HG/GT
دستهبندیها: خشککن هدایتی و خلاء
Continuous Drying for Paste-like Materials:
In operation, the rotating drum picks up material as a thin film. Heat transfers from the inner to the outer wall, effectively evaporating moisture, while an internal scraper continuously converts the dried film into flake-like product in a short time.
- Input:
- Pasty, Viscous and Thick Materials
- Output:
- Flake-like Solids with 5%–8% moisture content
- Temperature:
- Inlet air temperature range of 120°C to 260°C
- Additional Feature:
- Cooling
GXP-خشککن اسپری گردش بسته
دستهبندیها: خشککن همرفتی, خشککن اسپری
Optimal Drying for Sensitive Materials:
This explosion-proof spray dryer operates in a sealed environment, using inert gas as the drying medium to fully recover solvents from raw materials. The recyclable drying medium provides superior protection for sensitive materials.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Powder with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 100°C to 300°C
- Suitability:
- Anaerobic, explosion-proof and low-temperature conditions
ZLPG-خشککن اسپری عصاره
دستهبندیها: خشککن همرفتی, خشککن اسپری
Specialized Spray Dryer for Extracts:
The Extract Spray Dryer features a cylinder equipped with a cooling system specifically designed for drying extracts while keeping wall temperatures below 80°C. It includes an airbrush that cleans the walls during operation to prevent adhesion and protect the powder from burning.
- Input:
- Extracts (Liquid)
- Output:
- Extracts (Powder) with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 140°C to 180°C
- Additional Features:
- Freeze dehumidification, Air brush for tower cleaning
خشککن فلاش پنوماتیک
دستهبندیها: خشککن همرفتی, خشککن فلاش
Integrated Handling for Heat-Sensitive, Loose Solid Materials:
Designed for temperature-sensitive and slightly viscous materials, this equipment offers a wide range of uses for loose solid materials. Its modular design allows drying and grinding stages to be added to meet varying customer requirements.
- Input:
- Non-viscous, loose solid materials
- Output:
- Powder, granules, with 3%–6% moisture content
- Temperature:
- Inlet temperature < 200°C
- Additional Feature:
- Grinding
خشککن بستر سیال افقی XF
دستهبندیها: خشککن همرفتی, خشککن بستر سیال
Versatile Continuous Drying for Granules and Powder:
The Horizontal Fluidized Bed Dryer aerates damp materials with an upward air stream to dry or cool them. Built for continuous manufacturing, it offers residence times from a few seconds to minutes, ensuring effective processing.
- Input:
- Powders and Granules, moisture < 20%
- Output:
- Powders and Granules, moisture 3%–5%
- Temperature:
- Inlet air temperature < 100°C
- Additional Feature:
- Cooling
خشککن ارتعاشی مارپیچی LZG
دستهبندیها: خشککن همرفتی, خشککن ارتعاشی
Method for Drying Pellets and Granules:
The Spiral Vibrating Dryer dries materials by using centrifugal vibration and gravity to move them in a bouncing path from top to bottom along a spiral bed. Fresh hot air enters from below, interacting thoroughly with the material for heat and mass transfer before leaving through the top — ensuring even drying.
- Input:
- Granular, short-rod and spherical solids with < 20% moisture
- Output:
- Granules, short rods and spheres with 3%–5% moisture
- Temperature:
- Inlet air temperature < 100°C
- Additional Feature:
- Cooling
طراحیهای پیوسته متناسب با انواع خوراک
خشککنهای اسپری (LPG، YPG، GXP، ZLPG) خوراک مایع را بهصورت پیوسته اتمیزه کرده و به پودر خشک تبدیل میکنند؛ خشککنهای فلاش (XSG، پنوماتیک) کیک مرطوب را بهطور پیوسته از میان هوای گرم عبور میدهند؛ خشککنهای بستر سیال (XF، ZLG) و نواری (DW) مواد دانهای و تودهای را بهصورت پیوسته جابجا میکنند؛ کوره دوار (HZG) و واحدهای هدایتی-خلاء (CD، PLG، HG/GT، ZYG) پردازش پیوسته مواد جامد تودهای و خمیری را انجام میدهند.
چرا تولیدکنندگان روش پیوسته را بر ناپیوسته ترجیح میدهند
خروجی ثابت متناسب با برنامههای تولید پرحجم است، بدون توقف بین دستهها. زمان ماند یکنواخت، رطوبت یکسانتری را در طول کل فرآیند تولید تضمین میکند. هزینه نیروی کار به ازای هر واحد تولید نسبت به بارگذاری و تخلیه دستههای مجزا کمتر است.
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