セラミックス
セラミックスでは、SINOTHERMOの乾燥機、ロータリーキルン、粉砕機を用いてセラミックス原料の加工を行います。粘土や鉱物原料の粗砕から、湿潤スラリーのスピンフラッシュ乾燥、焼成前の高温ロータリーキルン処理まで、幅広いラインナップを取り揃えています。
CD乾燥機
カテゴリー: 伝導・真空乾燥機
Continuous Drying for Liquid and Paste-like Materials:
The CD Dryer is designed for continuous drying of liquids and pastes. Utilizing indirectly heated discs, the dryer efficiently transfers heat to the material, creating a thin layer for rapid evaporation. This method ensures effective drying and consistent product quality.
- Input:
- Liquid and Pasty Materials
- Output:
- Dried Solids (flake or powder, depending on application)
- Heat Transfer Coefficient:
- Overall heat transfer coefficient: 2,300W/m²k
- Thermal Efficiency:
- 80 to 85% thermal efficiency
XSG型スピンフラッシュ乾燥機
カテゴリー: 熱風乾燥機, フラッシュ乾燥機
One-Step Continuous Flash Drying:
The Spin Flash Dryer dries pastes and filter cakes in a single continuous step. Hot air and mechanical agitation break up material while drying — no pre-crushing needed.
- Input:
- Pastes, Filter Cakes, Thick Slurries
- Output:
- Powder with 3%-8% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 350°C
DW-バンド式乾燥機
カテゴリー: 熱風乾燥機
Continuous Convection Dryer with Mesh Belt:
The Belt Dryer can be configured with single or multiple mesh-belt layers, spreading material evenly for directional hot-air drying. Belt speed adjusts to each material's temperature and moisture content, so it runs at comparatively low temperatures while continuously processing large batches.
- Input:
- Permeable solids in sheets, strips, granules or blocks
- Output:
- Sheet, strip, granule or block solids with 3%–8% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
SET-スクリュー押出式造粒機
カテゴリー: 造粒機・押出機
Wet Granulation with Screw Extrusion Process:
By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.
- Input:
- Solid-liquid mixture (predominantly solid)
- Output:
- Moist cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
CSJ-粗粉砕機
カテゴリー: 粉砕機
Primary Crushing Solution:
Typically used for processing hard, large-sized solid materials, the Coarse Pulverizer effectively serves as a preliminary step before further fine pulverization, optimizing subsequent crushing processes.
- Input:
- Brittle Solids (< 100mm)
- Output:
- 0.5 to 20 mesh
WFJ型インパクトパルベライザー
カテゴリー: 粉砕機
Optimal Choice for Ultra-Fine Granularity:
The Impact Pulverizer grinds materials to a particle size of 400 mesh or even finer, streamlining manufacturing processes. It can additionally be equipped with a cyclone collector and bag-type dust remover for cleaner processing.
- Input:
- Brittle Solids (up to 10mm)
- Output:
- 80 to 450 mesh
HZG-回転式キルン
カテゴリー: 熱風乾燥機
Perfect for Large-Scale, Continuous Drying:
Wet material enters at one end of the Rotary Kiln, where internal flights agitate it and blend it thoroughly with hot air. This elongated drum dryer, spanning many metres, can process hundreds of tons per hour, and its drum speed adjusts from 1 to 10 RPM to suit different requirements.
- Input:
- Granular materials
- Output:
- Granules with 3%–5% moisture content
- Temperature:
- Inlet air temperature range of 40°C to 350°C
- Additional Feature:
- Mixing
セラミックス向け乾燥・粉砕・キルン処理
CD乾燥機とバンド式乾燥機はセラミックス原料の水分を除去し、スピンフラッシュ乾燥機はセラミックススラリーを処理し、ロータリーキルン(HZG)は高温でバルクセラミックス材料を処理し、粗砕機と衝撃式粉砕機はセラミックス原料を加工に適した粒度まで細かくします。
セラミックス原料の加工工程
粗粉砕は、微粉砕の前に鉱物や粘土原料を細かく砕きます。 衝撃式粉砕は、セラミックス配合に必要な微細な粒度を実現します。 スピンフラッシュ乾燥は、焼成前の湿潤セラミックススラリーを効率的に処理します。 スクリュー押出造粒機は、セラミックス材料を中間形状に成形する工程をサポートします。
