Granulator und Extruder
Anlagen für Nass-, Trocken- und Wirbelschichtgranulierung zur Herstellung gleichmäßiger, rieselfähiger Granulate für Tabletten, Instantpulver und funktionale Partikel.
FLP-Wurster-Wirbelschichtgranulierungs- und Beschichtungsanlage
Kategorien: Granulator und Extruder, Wirbelschichtgranulator
All-in-One Mixing, Granulating, Coating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.
- Input:
- Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Coating, Drying, Cooling
SET-Schnecken-Extruder-Granulator
Kategorien: Granulator und Extruder
Wet Granulation with Screw Extrusion Process:
By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.
- Input:
- Solid-liquid mixture (predominantly solid)
- Output:
- Moist cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
GHL-Nassschnellmisch-Granulator
Kategorien: Granulator und Extruder
Cutting-Edge Wet Granulation Technology:
A paddle at the base swiftly mixes powders and sticky binders within a cylindrical bowl, while a rapid chopper on the side breaks the mixture into wet granules to prevent clumping. This fast process combines mixing and granule formation within minutes, and the Wet Rapid Mixing Granulator can provide heating or cooling as needed.
- Input:
- Main material in powder form, binding agent as paste
- Output:
- Solid, loose granules with approximately 15% moisture content
- Type:
- Mixing Granulation, Wet Granulation
- Additional Features:
- Mixing, Mild Crushing, Heating, Cooling
FL-Wirbelschichtgranulator
Kategorien: Granulator und Extruder, Wirbelschichtgranulator
All-in-One Mixing, Granulating, and Drying:
Materials form a fluidized bed at the bottom, where granules are created in the granulation chamber with the help of spray nozzles dispensing binder. The hopper allows several raw materials to be added and mixed during the fluidization process.
- Input:
- Main ingredient as powder, adhesive in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
PGL-Wirbelschicht-Sprühgranulator
Kategorien: Granulator und Extruder, Wirbelschichtgranulator
Combines Mixing, Granulating and Drying for High-Excipient Granulation:
Excipient-rich granulation finds an ideal match in this unit. Excipients in the hopper form a fluidized bed that acts as seeds or carriers, while the main material — typically a liquid extract making up a smaller proportion of the batch — is sprayed from above and merges at the bed's edge for granulation. This method is particularly suited to heat-sensitive materials.
- Input:
- Carrier materials in powder form, main material in liquid form
- Output:
- Solid medium-sized granules, 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
YK-Oszillationsgranulator
Kategorien: Granulator und Extruder
Efficient, Versatile Oscillating Granulator:
The Oscillating Granulator uses a special back-and-forth motion to softly turn moist powder into even, round granules. Variable oscillation frequency and amplitude allow precise control of particle size and density, in a compact design with simple operation and low maintenance requirements.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Dry Granulation, Wet Granulation
- Additional Feature:
- Mixing
ZLB-Korbgranulator
Kategorien: Granulator und Extruder
Efficient Wet Extrusion Granulator:
Moist powder is pushed through a mesh by rotating blades during extrusion to form quality granules. The Basket Granulator offers steady granulation rates, visually appealing particles, an automated discharge process and high output levels.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
- Additional Feature:
- Mixing
GKDH-Trockenkomprimierungs-Granulator
Kategorien: Granulator und Extruder
Additive-Free Dry Granulation Process:
Dry raw materials are compressed under pressure to form solid flakes, which are then processed into granules of the desired size — forming granules through pressure alone, with no liquid binder or added moisture.
- Input:
- Powder
- Output:
- Solid Granules
- Type:
- Dry Granulation
- Additional Features:
- Crushing, Screening
Nass-, Trocken- und Wirbelschichtgranulierung aus einer Produktreihe
Das Granulator-Sortiment von SINOTHERMO umfasst für Nassverfahren Wurster-Wirbelschichtcoating, Schneckenextrusion, Nassschnellmischung, Wirbelschichtgranulierung und Sprühgranulierung sowie für Trockenverfahren Oszillier-, Korb- und Trockenkomprimierungsgranulatoren – für Tabletten, Instantpulver und funktionale Partikel.
Nass- versus Trockengranulierung
Bei der Nassgranulierung werden Pulver mit Flüssigkeit gebunden: Die Nassschnellmischung (GHL) erzeugt die feuchte Masse, anschließend formen und trocknen Extrusion (SET) oder Wirbelschichtsprühung (FL, PGL) die Granulate in einem einzigen Arbeitsschritt; das Wurster-Coating (FLP) trägt Beschichtungen auf Partikel auf. Die Trockengranulierung verdichtet Pulver ohne Flüssigkeitszugabe: Oszillier- (YK) und Korbgranulatoren (ZLB) zerkleinern trockene Presslinge zu Granulaten, während die Trockenkomprimierung (GKDH) Feinanteile per Walzenkompaktierung direkt zu Granulaten verarbeitet – geeignet für feuchtigkeitsempfindliche Formulierungen.
Mehr entdecken
Fluid Bed Granulator →
Ein genauerer Blick auf die Konfigurationen der Wirbelschicht-Nassgranulierung.
Mixer →
Das Vormischen von Pulvern vor der Granulierung ist ein üblicher vorgelagerter Prozessschritt.
Pharmaceuticals →
Die Granulierung ist ein zentraler Verfahrensschritt bei der Herstellung von Tabletten und pharmazeutischen Pulvern.
