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SET-Screw Extruder Granulator

SET-Screw Extruder Granulator

Wet Granulation with Screw Extrusion Process

By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.

Input
Solid-liquid mixture (predominantly solid)
Output
Moist cylindrical granules
Type
Extrusion Granulation, Wet Granulation
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A Screw Extruder Granulator for High-Viscosity Wet Granulation

SINOTHERMO's screw extruder granulator — an extrusion-granulation machine also called a wet granulator or pellet extruder — forces a solid-liquid mixture through a die to form uniform cylindrical granules. The screw generates enough shear and pressure to bond particles by their own viscosity, so it pelletizes high-viscosity pastes with little or no added binder for pharmaceutical, chemical and food producers.

  • A driven screw builds pressure to push the wet mass through the die, forming dense, uniform cylindrical granules at steady throughput.
  • The process leverages the material's own self-viscosity to bond particles, often needing little or no binder — ideal for high-viscosity, hard-to-granulate feeds.
  • Die-controlled extrusion produces granules of repeatable diameter and shape, giving predictable downstream drying, coating or spheronization.
  • The extrusion mechanism processes thick, sticky solid-liquid pastes that roller or high-shear granulators struggle with.
  • Optional water cooling controls barrel temperature, protecting heat-sensitive materials during extrusion.
A Screw Extruder Granulator for High-Viscosity Wet Granulation

Applications

Pharmaceutical

Pharmaceutical

Wet-granulates and extrudes active blends into uniform pellets for downstream spheronization and tableting.

Chemical

Chemical

Pelletizes high-viscosity chemical pastes into consistent cylindrical granules with minimal binder.

Animal Feed

Animal Feed

Extrudes feed and premix pastes into dense, uniform granules for stable dosing and handling.

Food Flavors & Fragrances

Food Flavors & Fragrances

Granulates flavor and additive pastes into shaped particles for controlled release and flow.

Agriculture

Agriculture

Extrudes fertilizer and crop-input pastes into cylindrical granules for even field application.

Ceramics

Ceramics

Pelletizes ceramic and clay bodies into uniform extrudates for forming and firing.

Pigments & Dyes

Pigments & Dyes

Turns pigment pastes into dust-free granules that improve dispersion and handling.

Biotechnology

Biotechnology

Gently granulates bio-based pastes where controlled shear and cooling protect sensitive actives.

Services

Learn more about Services
  • 1Pre-Sales Testing and Experiment
  • 2Professional Customization Design
  • 3On-site Installation and Commissioning
  • 4Training and Technical Support
  • 5Full Life Circle Maintenance and After-sales
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