Feuchtgranulierung
Nassgranulierung umfasst SINOTHERMOs Extrusions-, Wirbelschicht- und Schnellmischgranulatoren, die feine Pulver mithilfe eines flüssigen Bindemittels zu größeren, rieselfähigen Granulaten verbinden. Das Programm deckt Anwendungen für Tabletten, Instantpulver und gezielt konstruierte Partikel in Pharma-, Chemie- und Lebensmittelverarbeitungslinien ab.
FLP-Wurster Fluidized Bed Granulation Coater
Kategorien: Granulator und Extruder, Wirbelschichtgranulator
All-in-One Mixing, Granulating, Coating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.
- Input:
- Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Coating, Drying, Cooling
SET-Screw Extruder Granulator
Kategorien: Granulator und Extruder
Wet Granulation with Screw Extrusion Process:
By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.
- Input:
- Solid-liquid mixture (predominantly solid)
- Output:
- Moist cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
GHL-Wet Rapid Mixing Granulator
Kategorien: Granulator und Extruder
Cutting-Edge Wet Granulation Technology:
A paddle at the base swiftly mixes powders and sticky binders within a cylindrical bowl, while a rapid chopper on the side breaks the mixture into wet granules to prevent clumping. This fast process combines mixing and granule formation within minutes, and the Wet Rapid Mixing Granulator can provide heating or cooling as needed.
- Input:
- Main material in powder form, binding agent as paste
- Output:
- Solid, loose granules with approximately 15% moisture content
- Type:
- Mixing Granulation, Wet Granulation
- Additional Features:
- Mixing, Mild Crushing, Heating, Cooling
FL-Fluidized Bed Granulator
Kategorien: Granulator und Extruder, Wirbelschichtgranulator
All-in-One Mixing, Granulating, and Drying:
Materials form a fluidized bed at the bottom, where granules are created in the granulation chamber with the help of spray nozzles dispensing binder. The hopper allows several raw materials to be added and mixed during the fluidization process.
- Input:
- Main ingredient as powder, adhesive in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
YK-Oscillating Granulator
Kategorien: Granulator und Extruder
Efficient, Versatile Oscillating Granulator:
The Oscillating Granulator uses a special back-and-forth motion to softly turn moist powder into even, round granules. Variable oscillation frequency and amplitude allow precise control of particle size and density, in a compact design with simple operation and low maintenance requirements.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Dry Granulation, Wet Granulation
- Additional Feature:
- Mixing
ZLB-Basket Granulator
Kategorien: Granulator und Extruder
Efficient Wet Extrusion Granulator:
Moist powder is pushed through a mesh by rotating blades during extrusion to form quality granules. The Basket Granulator offers steady granulation rates, visually appealing particles, an automated discharge process and high output levels.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
- Additional Feature:
- Mixing
Bindung von Pulvern mit Flüssigkeit zu Granulaten
Der FLP Wurster-Wirbelschichtgranulierungs-Beschichter, der SET Schnecken-Extrudergranulator, der GHL Nassschnellmisch-Granulator, der FL Wirbelschichtgranulator, der YK Oszillierende Granulator und der ZLB Korbgranulator bilden allesamt Granulate, indem sie mit flüssigem Bindemittel feine Pulver zu größeren, rieselfähigen Partikeln verbinden.
Prozesswege der Nassgranulierung
Das Schnellmischen (GHL) bildet die feuchte Masse, die anschließend durch Extrusion (SET) oder Wirbelschichtbesprühung (FL) geformt und getrocknet wird. Die Wurster-Beschichtung (FLP) lagert Bindemittel oder Beschichtungsmaterial in einer Wirbelschicht auf die Partikel auf. Oszillierende (YK) und Korbgranulatoren (ZLB) zerkleinern eine vorgeformte feuchte Masse zu gleichmäßigen Granulaten.
