流動層造粒
流動層造粒には、ウルスターコーター、流動層造粒機、スプレー造粒機など、単一の流動化チャンバー内で混合・造粒・乾燥を一体化するSINOTHERMOの製品群が含まれます。粉体と液体バインダーから均一で流動性の高い顆粒を一つの連続工程で形成し、個別の設備を用いる場合に比べて工程数を削減します。
FLP-ウルスター流動層造粒コーティング機
カテゴリー: 造粒機・押出機, 流動層造粒機
All-in-One Mixing, Granulating, Coating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.
- Input:
- Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Coating, Drying, Cooling
FL-流動層造粒機
カテゴリー: 造粒機・押出機, 流動層造粒機
All-in-One Mixing, Granulating, and Drying:
Materials form a fluidized bed at the bottom, where granules are created in the granulation chamber with the help of spray nozzles dispensing binder. The hopper allows several raw materials to be added and mixed during the fluidization process.
- Input:
- Main ingredient as powder, adhesive in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
PGL-流動層スプレー造粒機
カテゴリー: 造粒機・押出機, 流動層造粒機
Combines Mixing, Granulating and Drying for High-Excipient Granulation:
Excipient-rich granulation finds an ideal match in this unit. Excipients in the hopper form a fluidized bed that acts as seeds or carriers, while the main material — typically a liquid extract making up a smaller proportion of the batch — is sprayed from above and merges at the bed's edge for granulation. This method is particularly suited to heat-sensitive materials.
- Input:
- Carrier materials in powder form, main material in liquid form
- Output:
- Solid medium-sized granules, 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
単一の流動化チャンバーで顆粒を形成
FLPウルスター流動層造粒コーター、FL流動層造粒機、PGL流動層スプレー造粒機は、いずれも混合・造粒・乾燥を1つの流動化エアチャンバー内で一体化し、粉体と液体バインダーから均一で流動性の高い顆粒を単一の連続工程で形成します。
流動層造粒の用途
湿式混合・乾燥・整粒を個別の設備で行う場合と比べて、工程数を削減します。 ウルスターコーティング(FLP)は、味のマスキング層などの均一なコーティングの適用にもこの技術を応用します。 スプレー造粒(PGL)は、流動化した粉体に液体バインダーを付着させることで、顆粒サイズを段階的に成長させます。
