湿式造粒
湿式造粒には、液体バインダーで微粉末を結合し、より大きく流動性の高い顆粒に成形するSINOTHERMOの押出式造粒機、流動層造粒機、高速混合造粒機が含まれます。この製品群は、医薬品、化学品、食品加工ラインにおける錠剤、インスタント粉末、エンジニアードパーティクル用途をカバーします。
FLP-ウルスター流動層造粒コーティング機
カテゴリー: 造粒機・押出機, 流動層造粒機
All-in-One Mixing, Granulating, Coating, and Drying:
After the main material forms a fluidized bed at the bottom, granules are created with the aid of adhesive sprayed from the top nozzles in the granulating chamber. Subsequently, coating material is sprayed onto the granules from bottom or side nozzles within the chamber for effective coating.
- Input:
- Main ingredient as powder (for granulation) or granules and pellets (for coating), with adhesive or coating material in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Coating, Drying, Cooling
SET-スクリュー押出式造粒機
カテゴリー: 造粒機・押出機
Wet Granulation with Screw Extrusion Process:
By utilizing an extrusion process, this wet-granulation machine leverages the self-viscosity of a solid-liquid dispersion to bond powder particles, producing granules of consistent shape and size. The screw-extrusion mechanism generates enough force to form pellets without always requiring a binder — particularly suitable for high-viscosity materials. Optional water cooling is available.
- Input:
- Solid-liquid mixture (predominantly solid)
- Output:
- Moist cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
GHL-湿式高速混合造粒機
カテゴリー: 造粒機・押出機
Cutting-Edge Wet Granulation Technology:
A paddle at the base swiftly mixes powders and sticky binders within a cylindrical bowl, while a rapid chopper on the side breaks the mixture into wet granules to prevent clumping. This fast process combines mixing and granule formation within minutes, and the Wet Rapid Mixing Granulator can provide heating or cooling as needed.
- Input:
- Main material in powder form, binding agent as paste
- Output:
- Solid, loose granules with approximately 15% moisture content
- Type:
- Mixing Granulation, Wet Granulation
- Additional Features:
- Mixing, Mild Crushing, Heating, Cooling
FL-流動層造粒機
カテゴリー: 造粒機・押出機, 流動層造粒機
All-in-One Mixing, Granulating, and Drying:
Materials form a fluidized bed at the bottom, where granules are created in the granulation chamber with the help of spray nozzles dispensing binder. The hopper allows several raw materials to be added and mixed during the fluidization process.
- Input:
- Main ingredient as powder, adhesive in liquid form
- Output:
- Solid medium-sized granules with 3%–5% moisture content
- Type:
- Spray Fluidized Bed, Wet Granulation
- Additional Features:
- Mixing, Drying, Cooling
YK-オシレーティング造粒機
カテゴリー: 造粒機・押出機
Efficient, Versatile Oscillating Granulator:
The Oscillating Granulator uses a special back-and-forth motion to softly turn moist powder into even, round granules. Variable oscillation frequency and amplitude allow precise control of particle size and density, in a compact design with simple operation and low maintenance requirements.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Dry Granulation, Wet Granulation
- Additional Feature:
- Mixing
ZLB-バスケット造粒機
カテゴリー: 造粒機・押出機
Efficient Wet Extrusion Granulator:
Moist powder is pushed through a mesh by rotating blades during extrusion to form quality granules. The Basket Granulator offers steady granulation rates, visually appealing particles, an automated discharge process and high output levels.
- Input:
- Moist powder mixed with a binder
- Output:
- Wet cylindrical granules
- Type:
- Extrusion Granulation, Wet Granulation
- Additional Feature:
- Mixing
液体で粉末を結合して顆粒を形成
FLPウルスター流動層造粒コーター、SETスクリュー押出造粒機、GHL湿式高速混合造粒機、FL流動層造粒機、YKオシレーティング造粒機、ZLBバスケット造粒機は、いずれも液体バインダーを用いて微粉末を結合し、より大きく流動性の高い粒子へと造粒します。
湿式造粒プロセスの流れ
高速混合(GHL)により湿潤塊を形成し、その後押出(SET)や流動層スプレー(FL)により成形・乾燥します。 ウルスターコーティング(FLP)は、流動層内で粒子にバインダーやコーティング材料を層状に付着させます。 オシレーティング造粒機(YK)およびバスケット造粒機(ZLB)は、あらかじめ形成された湿潤塊を均一な顆粒へと破砕します。
