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ZYG-Vacuum Horizontal Disc Dryer

ZYG-Vacuum Horizontal Disc Dryer

Vacuum Conduction Dryer with Hollow Disc Stirrers

The Vacuum Horizontal Disc Dryer has a large-area jacket for heating and hollow disc stirrers that enhance the heating surface. It performs better than rake and paddle vacuum dryers in heating efficiency for many materials, is suited to low-temperature vacuum operation, and is ideal for handling flammable, explosive, organic-solvent-based and heat-sensitive materials.

Input
Liquids, Slurries, Pastes, and Mashes
Output
Powder with 3%–10% moisture content
Temperature
Heat source temperature 50°C to 200°C
Additional Feature
Stirring, Mild Crushing
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A Vacuum Horizontal Disc Dryer with Hollow Disc Stirrers

SINOTHERMO's vacuum horizontal disc dryer combines a large-area heating jacket with hollow disc stirrers that add extra heating surface as they rotate, drying liquids, slurries, pastes and mashes into powder under vacuum. The added disc surface gives higher heating efficiency than rake or paddle vacuum dryers for many materials, while the sealed vacuum environment suits flammable, explosive, organic-solvent-wet and heat-sensitive feeds.

  • Rotating hollow discs carry heating medium inside, adding conduction surface beyond the jacket alone for faster heat transfer into the batch.
  • The added disc surface area gives greater heating efficiency for many materials compared with rake or paddle vacuum dryer designs.
  • Vacuum lowers the evaporation point, allowing drying at a 50–200°C heat source range that protects heat-sensitive products.
  • The sealed, low-oxygen vacuum shell safely dries flammable, explosive and organic-solvent-wet materials that cannot be dried in open air.
  • Disc rotation stirs the batch continuously and provides mild crushing, helping produce free-flowing powder at 3–10% moisture.
A Vacuum Horizontal Disc Dryer with Hollow Disc Stirrers

Model

ModelZYG-0.5ZYG-0.75ZYG-1.0ZYG-1.5ZYG-2.0ZYG-3.0ZYG-4.0ZYG-5.0ZYG-6.0ZYG-7.0
Total Volume (L)50075010001500200030004000500060007000
Working Volume (L)300450600900120018002400300036004200
Heat Transfer Area (m²)3.24.45.16.38.710.612.314.316.219.2
Heating Shaft Heat Transfer Area (m²)0.91.351.531.922.613.183.694.334.865.77
Motor Power (KW)3-5.54-5.55.5-7.57.5-117.5-1511-18.515-18.522-3737-5537-55
  • Agitator speed: 6–30 r.p.m. (specify at order if outside this range).
  • Noise level: ≤65 dB(A).
  • Jacket design pressure: 0.8 MPa (specify at order if exceeding).
  • Vessel design pressure: -0.1 to 0.15 MPa (specify at order if outside this range).
  • Internal vacuum: -0.06 to -0.09999 MPa (packing seal to mechanical seal).
  • Vacuum chamber pressure rise rate: 167 Pa/min (dependent on vacuum pump configuration).
  • Drying intensity: 15–20 kg H₂O/(m²·h).
  • Heating media: steam, thermal oil, or hot water.
  • Material of construction (product-contact parts): carbon steel, stainless steel, or titanium.

Applications

Chemical

Chemical

Dries chemical slurries and pastes under vacuum while recovering organic solvents from the feed.

Pharmaceutical

Pharmaceutical

Gently dries active ingredients and intermediates from solvent-wet pastes at low temperature.

Pigments & Dyes

Pigments & Dyes

Dries pigment and dye pastes into powder while preserving shade and particle quality.

Resins

Resins

Dries heat-sensitive resins and polymer slurries without curing or thermal damage.

Biotechnology

Biotechnology

Low-temperature drying of bio-based mashes and fermentation products under controlled vacuum.

Salt Solutions

Salt Solutions

Evaporates and dries concentrated salt and inorganic solutions into dry powder.

Services

Learn more about Services
  • 1Pre-Sales Testing and Experiment
  • 2Professional Customization Design
  • 3On-site Installation and Commissioning
  • 4Training and Technical Support
  • 5Full Life Circle Maintenance and After-sales
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