連続乾燥
連続乾燥（Continuous Drying）は、SINOTHERMOのスプレー、フラッシュ、流動層、バンド式、キルン、真空伝導乾燥機を含み、材料を途切れることなく連続的に流して処理します。これにより、個別バッチでの積み降ろしに伴うダウンタイムを排除し、生産スケジュールに合わせた安定した大量処理能力を実現します。
CD乾燥機
カテゴリー: 伝導・真空乾燥機
Continuous Drying for Liquid and Paste-like Materials:
The CD Dryer is designed for continuous drying of liquids and pastes. Utilizing indirectly heated discs, the dryer efficiently transfers heat to the material, creating a thin layer for rapid evaporation. This method ensures effective drying and consistent product quality.
- Input:
- Liquid and Pasty Materials
- Output:
- Dried Solids (flake or powder, depending on application)
- Heat Transfer Coefficient:
- Overall heat transfer coefficient: 2,300W/m²k
- Thermal Efficiency:
- 80 to 85% thermal efficiency
LPG遠心式スプレードライヤー
カテゴリー: 熱風乾燥機, スプレー乾燥機
Advanced Liquid-to-Powder Process:
A high-speed centrifugal atomizer at the tower's peak transforms materials into super fine liquid drops that dry quickly upon contact with hot air — perfect for precise particle size, moisture, density and shape standards.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Powder with 3%-5% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 500°C
YPG-加圧式スプレードライヤー
カテゴリー: 熱風乾燥機, スプレー乾燥機
High-Pressure Nozzle Atomization:
The Pressure Spray Dryer atomizes feed liquid through high-pressure nozzles, producing coarser and denser granules with excellent flowability — widely used for foods, chemicals and dairy powders.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Coarse powder or granules with 3%-5% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 350°C
XSG型スピンフラッシュ乾燥機
カテゴリー: 熱風乾燥機, フラッシュ乾燥機
One-Step Continuous Flash Drying:
The Spin Flash Dryer dries pastes and filter cakes in a single continuous step. Hot air and mechanical agitation break up material while drying — no pre-crushing needed.
- Input:
- Pastes, Filter Cakes, Thick Slurries
- Output:
- Powder with 3%-8% moisture content
- Temperature:
- Inlet air temperature range of 150°C to 350°C
PLG-真空縦型プレート乾燥機
カテゴリー: 伝導・真空乾燥機
Effective Continuous Vacuum Conduction Dryer:
The Vacuum Plate Dryer incorporates discs for efficient heating, providing a generous heating surface in a compact layout. It excels in vacuum operations, ideal for managing flammable, explosive and heat-sensitive materials.
- Input:
- Loose powder, Granules
- Output:
- Powder, Granules with 3%-8% moisture content
- Temperature:
- Heat source temperature <200°C
DW-バンド式乾燥機
カテゴリー: 熱風乾燥機
Continuous Convection Dryer with Mesh Belt:
The Belt Dryer can be configured with single or multiple mesh-belt layers, spreading material evenly for directional hot-air drying. Belt speed adjusts to each material's temperature and moisture content, so it runs at comparatively low temperatures while continuously processing large batches.
- Input:
- Permeable solids in sheets, strips, granules or blocks
- Output:
- Sheet, strip, granule or block solids with 3%–8% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
ZLG-横型振動流動層乾燥機
カテゴリー: 熱風乾燥機, 流動層乾燥機, 振動式乾燥機
Continuous Drying Solution for Granular Materials:
Operating on the principle of fluidization combined with vibration, the Vibrating Fluid Bed Dryer processes granules by circulating them on heated air that dries them evenly. This approach minimizes surface damage, prevents pollution thanks to its enclosed design, and gives granules time to settle — facilitating stable, continuous production.
- Input:
- Granules with moisture content < 20%
- Output:
- Granules with 1%–5% moisture content
- Temperature:
- Inlet air temperature < 200°C
- Additional Feature:
- Cooling
HZG-回転式キルン
カテゴリー: 熱風乾燥機
Perfect for Large-Scale, Continuous Drying:
Wet material enters at one end of the Rotary Kiln, where internal flights agitate it and blend it thoroughly with hot air. This elongated drum dryer, spanning many metres, can process hundreds of tons per hour, and its drum speed adjusts from 1 to 10 RPM to suit different requirements.
- Input:
- Granular materials
- Output:
- Granules with 3%–5% moisture content
- Temperature:
- Inlet air temperature range of 40°C to 350°C
- Additional Feature:
- Mixing
HG/GT-真空ドラムスクレーパー乾燥機
カテゴリー: 伝導・真空乾燥機
Continuous Drying for Paste-like Materials:
In operation, the rotating drum picks up material as a thin film. Heat transfers from the inner to the outer wall, effectively evaporating moisture, while an internal scraper continuously converts the dried film into flake-like product in a short time.
- Input:
- Pasty, Viscous and Thick Materials
- Output:
- Flake-like Solids with 5%–8% moisture content
- Temperature:
- Inlet air temperature range of 120°C to 260°C
- Additional Feature:
- Cooling
GXP-密閉循環スプレー乾燥機
カテゴリー: 熱風乾燥機, スプレー乾燥機
Optimal Drying for Sensitive Materials:
This explosion-proof spray dryer operates in a sealed environment, using inert gas as the drying medium to fully recover solvents from raw materials. The recyclable drying medium provides superior protection for sensitive materials.
- Input:
- Solutions, Emulsions, Suspensions
- Output:
- Powder with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 100°C to 300°C
- Suitability:
- Anaerobic, explosion-proof and low-temperature conditions
ZLPG-エキス用スプレー乾燥機
カテゴリー: 熱風乾燥機, スプレー乾燥機
Specialized Spray Dryer for Extracts:
The Extract Spray Dryer features a cylinder equipped with a cooling system specifically designed for drying extracts while keeping wall temperatures below 80°C. It includes an airbrush that cleans the walls during operation to prevent adhesion and protect the powder from burning.
- Input:
- Extracts (Liquid)
- Output:
- Extracts (Powder) with 3%–8% moisture content
- Temperature:
- Inlet air temperature range of 140°C to 180°C
- Additional Features:
- Freeze dehumidification, Air brush for tower cleaning
気流式フラッシュ乾燥機
カテゴリー: 熱風乾燥機, フラッシュ乾燥機
Integrated Handling for Heat-Sensitive, Loose Solid Materials:
Designed for temperature-sensitive and slightly viscous materials, this equipment offers a wide range of uses for loose solid materials. Its modular design allows drying and grinding stages to be added to meet varying customer requirements.
- Input:
- Non-viscous, loose solid materials
- Output:
- Powder, granules, with 3%–6% moisture content
- Temperature:
- Inlet temperature < 200°C
- Additional Feature:
- Grinding
XF-横型流動層乾燥機
カテゴリー: 熱風乾燥機, 流動層乾燥機
Versatile Continuous Drying for Granules and Powder:
The Horizontal Fluidized Bed Dryer aerates damp materials with an upward air stream to dry or cool them. Built for continuous manufacturing, it offers residence times from a few seconds to minutes, ensuring effective processing.
- Input:
- Powders and Granules, moisture < 20%
- Output:
- Powders and Granules, moisture 3%–5%
- Temperature:
- Inlet air temperature < 100°C
- Additional Feature:
- Cooling
LZG形スパイラル振動乾燥機
カテゴリー: 熱風乾燥機, 振動式乾燥機
Method for Drying Pellets and Granules:
The Spiral Vibrating Dryer dries materials by using centrifugal vibration and gravity to move them in a bouncing path from top to bottom along a spiral bed. Fresh hot air enters from below, interacting thoroughly with the material for heat and mass transfer before leaving through the top — ensuring even drying.
- Input:
- Granular, short-rod and spherical solids with < 20% moisture
- Output:
- Granules, short rods and spheres with 3%–5% moisture
- Temperature:
- Inlet air temperature < 100°C
- Additional Feature:
- Cooling
供給形態を問わない連続式設計
スプレー乾燥機（LPG、YPG、GXP、ZLPG）は液状原料を連続的に噴霧・微粒化して乾燥粉末にし、フラッシュ乾燥機（XSG、気流式）は湿ったケーキを熱風中で連続的に搬送します。流動層乾燥機（XF、ZLG）とバンド式乾燥機（DW）は粒状・バルク材料を連続的に移送し、ロータリーキルン（HZG）と真空伝導式乾燥機（CD、PLG、HG/GT、ZYG）はバルク固体やペースト状材料の連続処理に対応します。
メーカーがバッチ式ではなく連続式を選ぶ理由
安定した処理能力により、バッチ間のダウンタイムなく大量生産スケジュールに対応できます。 滞留時間が一定であるため、生産全体を通じてより均一な水分含有率が得られます。 個別バッチの積み降ろし作業と比較して、生産量あたりの人件費負担が少なくなります。
